22+ Ford Ranger Raptor & Bronco Raptor Turbosmart Performance TS-PK-1005 Intercooler w/ Recirculating BOV - Black

Turbosmart TS-PK-1005 Intercooler w/ Recirculating BOV – Black | Part Number: TS-PK-1005

Built for performance enthusiasts who demand more from their turbocharged platform, this Turbosmart intercooler and blow-off valve (BOV) upgrade delivers a substantial leap in cooling efficiency, airflow, and boost control for the 2022+ Ford Ranger Raptor and Bronco Raptor. Designed as a direct bolt-on solution, this system replaces the factory intercooler and diverter valve with a high-capacity, performance-engineered unit that dramatically improves thermal management and power consistency. Featuring an impressive 80% increase in cooling surface area, this intercooler reduces intake air temperatures, allowing for denser air charge, improved combustion efficiency, and reliable performance under demanding conditions. Paired with Turbosmart’s SEMA award-winning EM (Electronic Management) diverter valve technology, this kit integrates seamlessly with factory electronics while maintaining precise boost control—even in high-boost, heavily tuned applications. The result is a powerful, efficient, and reliable upgrade ideal for both daily driving and aggressive performance builds.

Key Features

• Direct bolt-on intercooler and recirculating blow-off valve upgrade
• Massive +80% increase in cooling surface area over factory unit
• High-efficiency bar-and-plate charge cooler design
• Turbosmart EM technology for seamless OEM electronic integration
• SEMA award-winning diverter valve engineered for high boost applications
• TIG-welded construction with no cutting, trimming, or fabrication required
• CFD-optimized cast aluminum end tanks for balanced airflow
• Integrated maintenance drain for condensation and blow-by management
• Retains compatibility with OEM ECU calibration and shutter shroud
• Designed to fit factory and factory-style charge pipes

Benefits

• Significantly lowers intake air temperatures for improved horsepower and torque
• Enhances engine reliability by reducing heat soak during aggressive driving
• Maintains factory drivability with advanced electronic integration
• Supports stock, mildly modified, and high-performance tuned setups
• Improves throttle response and boost consistency
• Long-lasting durability thanks to premium materials and construction
• Backed by Turbosmart’s industry-leading warranty for peace of mind

Product Specifications

• Color: Black
• Intercooler: TS-CCA-VSFD002B
  BOV: TS-0223-1282
• Material: Cast aluminum end tanks with bar-and-plate core
• Construction: TIG-welded assembly
• Cooling Increase: Approximately 80% greater surface area vs OEM
• BOV Type: Recirculating (diverter valve) with EM electronic integration
• Design: CFD-modeled end tanks for optimized airflow distribution
• Compatibility: OEM and OEM-style charge piping systems
• Additional Features: Integrated maintenance drain for condensation and blow-by

Install Difficulty Level
This upgrade is designed for straightforward installation with a true bolt-on fitment, requiring no cutting or fabrication. Most installs can be completed in approximately 1–2 hours using basic hand tools. Factory mounting points and connections are retained, making this an easy upgrade for both experienced enthusiasts and first-time installers.

Vehicle Fitment

• 2022+ Ford Ranger Raptor – 3.0L EcoBoost V6
• 2022+ Ford Bronco Raptor – 3.0L EcoBoost V6

Emissions Compliance
This product is not currently listed as CARB approved and does not carry a CARB EO number. It is intended for off-road or competition use where emissions regulations allow.

For additional details, fitment confirmation, or to report any inaccuracies in this product description, contact the MPT Performance experts at (407) 636-7077 or by email.